Post image for Using diamond pins to locate

When two parts need to be precisely aligned.  It’s tough to beat a two pins.  One goes into a hole (that fixes X + Y translation), and the other goes into a slot (that fixes rotation).
It works great, but it’s always seemed a little sloppy to me. Then I was turned on to diamond pins.
Carr-Lane [...]

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Post image for UL + Sustainability = The Future?

Earlier this week I made my way up VC Hill to attend MassMEDIC’s Envirofoum. The two presenters, Robert B. Pojasek of Capaccio Engineering and Kevin Johnson of Siemens did a fantastic job, but one of the topics perked my ears up a little more than the rest: the recent rise of UL Environment.
what is UL Environment?
First, [...]

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Curvature Continuity 101

Courtesy of Adam O’Hern, the CAD Junkie.

Be sure to check out the rest of his amazing tutorials here

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Post image for a quick thought on attention

I was going through my old bookmarks today and came across this short manifesto from Design Observer.
I’ve written before on the true attention cost of things, but rereading the manifesto got me thinking a little further:
Currently, we decide to bring things (be they artifacts or bits of information) by a simple ratio… utility/cost.  Both metrics [...]

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Valox

The biggest hurdle to overcome with regards to using resin containing recycled content is something I like to call the performance bias.
Our performance bias tells us that in most cases, second hand materials aren’t going to perform as well as their brand new counterparts. It’s a bias that generally serves us well, but during the [...]

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Post image for how side actions work

When I first heard the term “side action”, I got what it was… but couldn’t quite envision how the tool worked.
I was told that:
A side action is something that allows you to create a feature with a pull direction that is at an angle to the primary pull direction.
In hindsight that seems clear, but nothing [...]

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Post image for pre-consumer vs post-consumer recycled content

This past weekend I was flipping through the March 2010 edition of Metropolis and came across an advertisement for a new line of San Fransisco bus shelter.
As eye candy, it was in line with the rest of the magazine, but read some of the copy and you see they are trying to sell it as [...]

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Post image for are smartphones good?

I should disclose something: Ever since I dropped $300+ on a Motorola V600, I have been a smartphone addict. V600, RAZR, Blackberry Pearl, currently the Tmobile G1, and I can’t help but eye The Droid Incredible.
Then, a few days ago I came across the Nokia C1-00.  As I pored through it’s specs (6 week standby [...]

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RSS Normal Distribution

In my last post on worst-case tolerance analysis I concluded with the fact that the worst-case method, although extremely safe, is also extremely expensive.
Allow me to elaborate, then offer a resolution in the form of statistical tolerance analysis.
cost
A worst-case tolerance analysis is great to make sure that your parts will always fit, but if you’re producing [...]

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Post image for A quick thought about First Cut Prototype

I’ve heard some bad things about First Cut. Some complained about the poor tolerances, others that First Cut won’t tap holes, still others complaining about maximum part size.
They’re right, each one of them.
But if you’re willing to accept tolerances of ±0.005 (give or take) and tap your own holes, First Cut is a solid option.
They’re cheap, [...]

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Thumbnail image for tolerance analysis basics: <br/>worst-case tolerance analysis

tolerance analysis basics:
worst-case tolerance analysis

fair warning: if you’ve never heard the phrase “tolerance analysis”, you’ll likely never have to perform it and should just spend the next 5 minutes elsewhere. Otherwise…
A well-performed tolerance analysis will add years to your life.
No worrying about parts fitting together, no worries about sloppy fits.  A well-done tolerance analysis both proves the design [...]

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Thumbnail image for a wake-up story

a wake-up story

If you’re anything like me, you occasionally (read: habitually) flip through trade magazines, checking to see if any badass new materials have cropped off.
Graphene you say?  Sweet.
Aerogel? Awesome.
Transparent aluminum? Beam me up.
Unfortunately, even as a sustainability nut I don’t think I’m in the minority when I say that my knee-jerk reaction to these materials is [...]

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Thumbnail image for urethane castings: 3 things to ask before you hit ’send’

urethane castings: 3 things to ask before you hit ’send’

A while back I shared some things you should know about urethane castings. I focused mainly on when you should use them, and not so much on some of the actual design considerations.
So here you go… design considerations.
The overarching theme is that rapid prototyping houses like to do things a certain way. Sometimes though, that way [...]

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CNC Motorcycle Helmet

This ridiculous video made the rounds on some forums a while back, I was just reminded of it today.
It’s a motorcycle helmet CNC ripped out of an aluminum billet.

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Thumbnail image for sealing medical cushions: <br/> RF vs ultrasonic welding

sealing medical cushions:
RF vs ultrasonic welding

Once your kickass memory foam design has been molded or fabricated, it’s probably going to need to be covered.
That means upholstery.
When you think of upholstery, you probably think of stitching and sewing.  If you’ve got some practical experience, stapling might even come to mind.
But when you start talking about designing medical cushions, sealing is huge. [...]

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Thumbnail image for what the news can teach you about user interviews

what the news can teach you about user interviews

When doing user research, don’t ask leading questions.  By definition they encourage the questionee (not a word) to give you the answer you want.
It can be nice getting what you want sometimes. But in this case you aren’t looking for the “answer” itself, you want know how the user feels. What are you relying on to [...]

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Thumbnail image for 507 Mechanical Movements PDF: another great mechanism resource

507 Mechanical Movements PDF: another great mechanism resource

Not too long ago I told you about three great mechanism references, one of which was the not-so-cheap Mechanical Devices Sourcebook.
Well times are tough, and I’ve been reminded of the Sourcebook’s Grand-daddy: 507 Mechanical Movements.
The link is a free PDF (507 has long since crawled out from under copyright protection) and there is no sign-up or [...]

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Thumbnail image for Dear SolidWorks and Pro|Engineer:<br />fix these problems

Dear SolidWorks and Pro|Engineer:
fix these problems

Everyone has their preferred CAD package, and most look down their nose at all the others.
The Solidworks guys rag on the Pro|Engineer guys, a few yucks are had, and you go back to work.
But isn’t what we really want for one of these CAD programs to really get their act together?  To decimate the competition [...]

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Thumbnail image for CAD job trends: or why I pity students that learn Unigraphics

CAD job trends: or why I pity students that learn Unigraphics

There is an interesting thread over at eng-tips regarding current CAD job trends. The content itself isn’t so groundbreaking, but the recommendation of Indeed.com’s Job Trends tool made it worth the read.
“Finally!” I thought. “Some objective data to prove that Unigraphics is dying!”
I wasn’t disappointed:

(note: I think the “inventor” is inflated, as job descriptions with inventor [...]

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Thumbnail image for patent agent vs patent attorney

patent agent vs patent attorney

I’m taking the patent agent exam this summer, andwhenever I mention it to anybody  I get the same response.
“A patent agent? What the hell of that.  Is it like a patent attorney?”
Kind of. Here’s how the USPTO breaks it down.
why patent agents exist
There is no law that says you need to hire a patent agent [...]

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