April 2010

Thumbnail image for First Cut prototype

First Cut prototype

I’ve heard some bad things about First Cut. Some complained about the poor tolerances, others that First Cut won’t tap holes (UPDATE: they tap holes for $2 a pop!), still others complaining about maximum part size. They’re right, each one of them. But if you’re willing to accept tolerances of ±0.005 (give or take) and tap [...]

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Thumbnail image for statistical tolerance analysis basics: worst-case tolerance analysis

statistical tolerance analysis basics: worst-case tolerance analysis

fair warning: if you’ve never heard the phrase “tolerance analysis”, you’ll likely never have to perform it and should just spend the next 5 minutes elsewhere. Otherwise… A well-performed tolerance analysis will add years to your life. No worrying about parts fitting together, no worries about sloppy fits.  A well-done tolerance analysis both proves the [...]

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a wake-up story

If you’re anything like me, you occasionally (read: habitually) flip through trade magazines, checking to see if any badass new materials have cropped off. Graphene you say?  Sweet. Aerogel? Awesome. Transparent aluminum? Beam me up. Unfortunately, even as a sustainability nut I don’t think I’m in the minority when I say that my knee-jerk reaction [...]

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Thumbnail image for urethane castings: 3 things to ask before you hit ‘send’

urethane castings: 3 things to ask before you hit ‘send’

A while back I shared some things you should know about urethane castings. I focused mainly on when you should use them, and not so much on some of the actual design considerations. So here you go… design considerations. The overarching theme is that rapid prototyping houses like to do things a certain way. Sometimes though, [...]

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